OTTO Cap 5 Blank Structured Cap for DTF and Embroidery

The OTTO Cap 5 is a 6-panel structured cotton twill cap with a classic profile that accepts embroidery, DTF patch transfers, and heat transfer vinyl with consistent results. Available at DTF Jersey in 19 colorways — including solids and two-tone combinations — it covers the full range of organizational, athletic, and branded cap programs. The OTTO Cap 5's firm front panel and pre-curved brim provide the structure and stability that embroidery and DTF decoration methods require for clean, professional results.

Key Features of the OTTO Cap 5

• 6-panel structured design with a firm front panel for embroidery and transfer stability

• Cotton twill construction — durable, breathable, and decoration-friendly

• Pre-curved bill for a classic fitted cap look

• Adjustable strap closure for a universal fit

• Available in 19 colorways including solids (Black, White, Navy, Red, Gray, Royal, Kelly Green, Gold, Brown, Khaki) and two-tone combinations (Royal & White, Red & White, Black & White, Navy & White, Kelly & White, Brown & Tan, Maroon & White, Pink & White, Red & White & Royal)

Custom Caps for Athletic Programs, Corporate Merch, and Branded Accessories

Caps are a high-visibility custom product — they sit at eye level and go everywhere the wearer goes, making them one of the most effective branded merchandise items available. The OTTO Cap 5's structured cotton twill construction provides the firm front panel that embroidery shops and DTF patch producers need for clean, consistent decoration placement. For NJ-based athletic programs, school booster clubs, corporate merchandise programs, and small businesses producing branded accessories, the 19-colorway range covers virtually every combination needed.

DTF transfers are applied to caps as patch-style prints — the transfer is applied to the front panel and adheres cleanly to the cotton twill surface. This approach produces the same full-color, detailed result as embroidery at a fraction of the per-piece cost and without the thread-count constraints that limit embroidery design complexity. Both decoration methods work well on the OTTO Cap 5, giving programs the flexibility to choose based on design requirements and budget.

Compatible Printing and Decoration Methods

The OTTO Cap 5 accepts the following decoration methods:

• DTF patch transfers (front panel)

• Embroidery (front panel, side, and back)

• Heat transfer vinyl (front panel)

• Screen printing (front panel)

Order OTTO Cap 5 Blank Structured Caps at DTF Jersey

DTF Jersey carries the OTTO Cap 5 in all 19 colorways. Order blank caps for your athletic program, corporate merchandise line, or branded accessory collection. Shipping throughout New Jersey, New York, and the Northeast.

All Blank orders of $200 or more are shipped FREE same day via UPS Ground. Blank orders under $200 will qualify for the following shipping options:

UPS Blank Apparel Shipping (2-4 Business Days): $9.95
UPS Ground (1-2 Business Days): $16.95
UPS Standard Overnight (1 Day): $39.95
Read our Shipping Policy for more information.

Fill out the Blank Apparel Return Form within 45 days of receiving your order to submit a request for a refund or return.

Note: All blank orders shipped outside of the continental US are not eligible for return, exchange, or refund.

Warm your heat press to 280-300 F / 155-160 C
Medium pressure for 9-13 seconds.
Pressure 6 KG
Allow 10 seconds to cool before peeling
Cold Peel / Hot Peel

For more questions: FAQs